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MDX-540

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Create Precision Models and Prototypes Quickly and Easily In Your Office Environment Using Roland SRP Technology

    • Precision benchtop milling machine produces high-quality parts and models using Roland’s Subtractive Rapid Prototyping (SRP) technology
    • Advanced S models utilizing higher accuracy ballscrews available for even greater precision
    • Simple on-screen menus and operation panel make setup and production easier than ever
    •  
    Cutting area of 500 mm (X) x 400 mm (Y) x 155 (Z) mm (19.6 (X) x 15.7 (Y) x 6.1 (Z) in.) accommodates larger prototypes
  • Advanced software optimizes your 3D CAD data for flawless molds and parts
  • In-house milling shortens the design/development cycle and lowers product development costs

The MDX-540 mills even    the most intricate details.

Generate smooth curves and surfaces without handwork.

 

Unmatched Quality and Performance

The new MDX-540 features numerous upgrades including a more rugged body design, faster arithmetic processing, improved smoothing functions, a streamlined worktable and more.  Nearly every part and feature have been upgraded for superior all-around performance.  Curved and rounded surfaces are smoother than ever for flawless finishes every time.  The MDX-540 features a combination of Digital AC Servo motors and Feed Forward Processing (DAC-FFP) commonly used in larger, more expensive NC machines.  This advanced technology ensures optimum torque and speed throughout the production process for powerful, high-speed milling.

*Milling quality may vary depending on software resolution, materials used and other criteria.

Smooth surfacefinish     produced by the MDX-540

Finish produced by aconventional milling machine

 

User-Friendly Operation

Designed from the ground up for ease of use, the MDX-540 features a handy control panel that simplifies the setup and production processes by strategically grouping the most commonly used settings.  Using a jog-dial, you can quickly and easily reposition tools and adjust spindle speeds without interrupting the milling process.  For other settings, simply access the MDX-540’s on-screen operation panel featuring clear, easy-to-navigate icons.

  

Powerful Options for High Production Demands

Four powerful options let you build on your MDX-540 for even greater performance and unattended operation.  These include an Automatic Tool Changer (ATC), rotary axis unit, T-slot table and safety cover.  The optional ATC holds up to four tools while the rotary axis unit facilitates 360 degree and multiple-surface cuts.

Automatic Tool Changer (ATC)

Rotary Axis Unit

 Able to Mill a Wide Variety of Materials

With the MDX-540, you can produce molds and parts for small lot production quickly and inexpensively from a wide range of materials, including chemical woods, resin, ABS and non-ferrous metals such as aluminum, brass and copper.*

* The MDX-540 cannot mill light metals with the rotary axis unit.

 Advanced, Easy-To-Use Software

The introduction of Roland’s MODELA PRO II and SRP Player software allow even novices to operate the MDX-540 for professional results.  Every MDX-540 comes equipped with Roland SRP Player, which was developed exclusively for the MDX-540.  Simply enter the required information into five setting groups and SRP Player does the rest, automatically determining the best tools and other details required to generate the optimum tool path.  To prevent costly and time-consuming errors, SRP Player allows you to preview your job on-screen to confirm the cutting path for quality results every time.  SRP Player is compatible with Windows® 2000/XP.

 

Applications

Specification MDX-540

Item

MDX-540

Cuttable material Plastic, resin and light metal
XYZ-axis travels 500 mm (X) x 400 mm (Y) x 155 mm (Z) (19.6 (X) x 15.7 (Y) x 6.1 (Z) in.)
Distance from spindle nose to table Maximum 254 mm (10 in.)
Table size 550 mm (W) x 420 mm (D) (21.7 (W) x 16.5 (D) in.)
Loadable workpiece weight At acceleration of 0.2 G: maximum 12 kg (26 lb.), 0.1 G: 20 kg (44 lb.), 0.05 G: 20 kg (44 lb.)
XYZ-axis drive system AC servo motor, 60 W
Operating speed Maximum 7.5 m/min (295 in./min)
Acceleration 0.2 G, 0.1 G, 0.05 G
Software resolution RML-1 mode: 0.01 mm (0.0004 in.), NC-code mode: 0.001 mm (0.00004 in.)
Mechanical resolution 0.001 mm (0.00004 in.)
Positioning accuracy ±0.1 mm/300 mm (±0.004 in./12 in.), under no-load conditions
Repeat accuracy ±0.05 mm (±0.002 in.), under no-load conditions
Origin reproducibility (when the power is switched on/off) ±0.05 mm (±0.002 in.)
Spindle motor DC brushless motor, maximum 400 W
Spindle speed 400 to 12,000 rpm; 400 to 3,000 rpm for positioning and centering
Tool chuck Collet method, maximum tool diameter: 10 mm (0.4 in.)
Control command sets RML-1 and NC codes
Interface USB (compliant with Universal Serial Bus Specification Revision 1.1)
Power supply Voltage and frequency: AC 100 to 120 V/220 to 240 V ±10%, 50/60 Hz
Required power capacity: 7 A (100 to 120 V)/4 A (220 to 240 V)
Power consumption Approx. 700 W
Acoustic noise level During operation (no cutting): 65 dB (A) or less, During standby: 40 dB (A) or less (according to ISO 7779)
Dimensions 745 mm (W) x 955 mm (D) x 858 mm (H) [29.3 (W) x 37.6 (D) x 33.8 (H) in.]
Weight 102 kg (225 lb.)
Operating temperature 5 to 40°C (41 to 104°F)
Operating humidity 35 to 80% (no condensation)
Included items Handy panel, power cord, tool sensor, sensor cable, nut, nut wrench, wrench, hexagonal wrenches, Roland Software CD-ROM, SRP Player CD-ROM, User's Manual, Roland Software Software Guide, SRP Player Installation and Setup Guide, and NC Code Reference Manual

 Roland MODELA PRO II Series

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